
BUILDING SCIENCE
At Mellor Woodworks, we construct your home using building science best practices and techniques. But why?
Because it is the difference between a home that lasts 30 years and 100 years.
Building science is the study of how heat, air, and moisture move through a building, and how to design structures that manage those forces for durability, comfort, and efficiency.
Building science is the study of how buildings actually work as systems — not just how they’re built, but how they perform over time in the real world.
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At its core, building science looks at the interaction between:
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Heat
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Air
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Moisture
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Materials
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People (occupants and use patterns)
The goal is to design and build structures that are durable, healthy, energy-efficient, and comfortable, while minimizing risk and unintended consequences.
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A simple way to think about it
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If traditional construction asks, “How do we build this?”
Building science asks, “What happens after we build it?”
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It focuses on cause and effect.
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The four control layers (the foundation of building science)
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Most building-science thinking revolves around controlling four forces:
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Water (bulk water management)
– Rain, snow, ground moisture
– Roofs, flashing, drainage planes, grading -
Air (air leakage control)
– Uncontrolled air movement causes energy loss and moisture problems
– Air barriers, airtight assemblies, pressure management -
Vapor (moisture diffusion control)
– Managing where vapor can move and dry
– Climate-specific vapor strategies -
Heat (thermal control)
– Insulation, thermal bridging, thermal mass
If you control these four things intentionally, buildings last longer and perform better.
Why building science matters
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Without understanding building science, you often get:
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Mold and rot
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Comfort complaints
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High energy bills
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Premature material failure
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“Mystery” problems blamed on products instead of systems
With good building science, you get:
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Predictable performance
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Lower operating costs
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Healthier indoor air
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Long-lasting structures
How this applies to your world (post-frame + high-performance)
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Building science explains why things like:
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Continuous exterior insulation (Rockwool)
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Proper air sealing (ZIP, tapes, membranes)
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Drying potential in both directions
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Thermal break strategies at posts and girts
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Controlled ventilation
…aren’t “extras,” but system decisions that prevent failure.
A post-frame building can be either:
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A condensation trap
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Or a high-performance enclosure
Building science is what determines which one it becomes.

